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Gareth Lyons
gareth.lyons@omron.com
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Robot still shows a BA error after Battery Replacement
Published March 18th, 2022 by Gareth Lyons
Applicable Models Covers OMRON Fixed Robot Lineup, both EtherCAT and non EtherCAT models. Scenario When replacing a OMRON fixed robot battery there may be a residual error if the battery level is too low. When this occurs do not power cycle the robot. Instead, connect a battery to the secondary connector, then removing the old battery that is co
3G3MX2 Operating Mechanical Press Flywheel with Clutch Brake
Published January 29th, 2023 by Gareth Lyons
Scenario In a mechanical press, drive motors power the main drive system. Flywheels then store this energy and provide it to the rest of the machine. Clutches move the torque produced by the drive and flywheel to the gear shaft. The brakes activate when the clutch is released, slowing and / or stopping the other components. Issue When controlling a
How do I know what motor series are installed in my Cobra robot?
Published April 16th, 2023 by Gareth Lyons
Scenario In order to support eCobra models, eV+ versions 2.3C14 and 2.1E1 were released to support newer motors. Ordinarily the robot nameplate will provide information on the robot series, where the motors are known from robot manufacture. For legacy cobra robots that may have had motor upgrades as part of maintenance activity, in order to identif
Do I need Power Supply units for my NX CPU?
Published December 6th, 2021 by Gareth Lyons
NX Unit Power Supply vs. I/O Power Supply The power supply system for the CPU Rack of the NX-series CPU Unit consists of two power supply lines: one for NX Unit power and the other for I/O power. The Unit Power Supply provides power for the internal circuits of the CPU Unit, as well as NX Unit power for the NX Units. Up to 10 W of NX Unit power can
What to look for in AMR Debug Logs
Published August 15th, 2023 by Gareth Lyons
Info It is assumed customers whom are looking at AMR debug logs, also have experience using OMRON AMR's and Mobile Planner. As such, the procedures are not fully covered and the recommendations therein are not an exhaustive list. Due to amount of data, when searching debug logs use Notepad++ and use "Find All in Current Document": Step 1: Obtain Inf
How To Change The IP Address Of The CP1W-CIF41 Ethernet Option Board With CX-Programmer?
Published February 3rd, 2022 by Gareth Lyons
It is not possible to change the IP address of an out-of-box CP1W-CIF41 with USB/Serial PLC connection method without first connecting to the unit via the Ethernet/web browser. You must change the default IP address from 192.168.250.1 to 0.0.0.0 using the web browser function. After this initial change is made we can use CX-Programmer connected via
What is the difference between User Tasks and System Tasks in ACE
Published June 5th, 2022 by Gareth Lyons
The Task Manager in ACE displays and controls activity on user tasks 0 to 27. The ACE software uses two tasks, plus one task per robot, counting down from 27. The remaining tasks (0 to 21, or more if fewer than four robots) are available for the execution of user-created V+ programs. This includes programs started by a Process Manager as shown belo
Setting up a Routing Table for a NJ and CJ1W-DRM21 DeviceNet Master
Published February 2nd, 2022 by Gareth Lyons
Introduction Setting up routing table for NJ to CJ1W-DRM21 for purpose of remote access/configuration of DeviceNet network via Ethernet connection. Equipment Used and Settings: NJ301-1100 (default IP address 192.168.250.1, Default Subnet: 255.255.255.0) CJ1W-DRM21 with DRT2-ID16-1 /OD16-1 Devicenet Slaves PC Settings: IP address = 192.168.250.200 Su
Using Blending on TM Cobot
Published March 16th, 2022 by Gareth Lyons
Solution You are programming an application that requires you to perform non-exact positioning when continuously following the contour of the product or profile. Application examples: Sealing Welding Milling Hemming Solution This is where Blending comes in. In these types of applications, blending is an essential tool when it comes to quality and
OMRON New Zealand Return Procedures & Guidelines
Published November 7th, 2023 by Gareth Lyons
We understand that occasionally you may need to return an item, and we have established clear procedures to streamline this process for your convenience. As a general guideline, we summarize in the following steps when wanting to return a product: Download Download OMRON RMA Form Delete Check Are the parts being returned as per OMRONs ‘Return
How to send an Explicit Message from Network Configurator to find Firmware Revision of multiple distributed 3G3AX-MX2-EIP and any other EIP device
Published February 4th, 2022 by Gareth Lyons
Introduction The purpose of this document is to find the firmware revision of 3G3MX2 EIP Option Board through an explicit message using the devices Object dictionary. Whilst this can be found through the web browser interface, this principal can be applied to all other EIP Devices. Applies to the following configuration as an example: Ethernet/IP de
Fixed Robot Licensing
Published April 27th, 2023 by Gareth Lyons
Applicable Models For non EtherCAT fixed robots: eCobra, Viper, Hornet and Quattro robots.Software used is ACE. For robots Pre eV+2.1, licenses were installed and activated on CX and EX SmartControllers SD cards. From eV+2.2 the licensing structure changed where the licenses were kept on the robot eAIB micro SD cards. With this in mind, always
Re-Creating the IO Table in CX-Progammer
Published February 3rd, 2022 by Gareth Lyons
Scenario The PLC IO table may need to be re-created for CX-ONE PLC's to accommodate the following situations: Replacing / Adding new IO Cards on existing installations To confirm IO addressing, if unable to transfer from PLC or is not backed up in project. To clear a particular defined IO Table Error on the PLC / specific card on the rack. Info It i
How to log FH and FHV7 Images on a Network Folder
Published February 2nd, 2022 by Gareth Lyons
Images captured by the FHV7 smart camera or FH controller can be saved on a external storage space on its network. Info Logging locally to SD Card / USB memory is not covered in this article. It is assumed user has general knowledge of FH/FHV7 system. Logging via Shared Network Drive Both FHV7/FH and destination PC must be on the same subnet. Here t
Common Batteries Used in OMRON Appliances
Published February 18th, 2022 by Gareth Lyons
Introduction Most commons batteries used in OMRON PLCs and other OMRON appliances. The 3G2A9-BAT08 is discontinued and replaced by the C500-BAT08 Type of Battery Family CPM2A-BAT01 CPM2A, CPM2C, CQM1H, CJ1, NS7 CPM2C-BAT01 CPM2C CS1W-BAT01 CS1(-H) CJ1W-BAT01 NJ/NX, CP1*, CJ1M, NSS-V1, NS10-V1, NS12-V1 C500-BAT08 (3G2A9-BAT08) C20, C**P,C**K,C50,
Can I swap micro SD cards between eAIBs on a fixed robot system?
Published April 26th, 2023 by Gareth Lyons
Info This is applicable for non EtherCAT robots and covers the eCobra, Hornet565, Quattro and Viper series. Yes you can swap micro SD cards between eAIBs as licenses are tied to the micro SD card. When swapping complete robots between systems, due to service related activity, depending on the configuration and if >2.2eV+ OS, it can be easier to s
eCobra Usage in sSeries Systems
Published April 13th, 2023 by Gareth Lyons
Introduction The purpose of this document is to address a possible scenario for compatibility issues when using an EX-Controller running pre 2.1 E1 v+ OS and multiple sSeries 600 robots. This is when replacing one robot with newer generation eCobra 600, creating a hybrid series system. Possible Affect In monitor window, upon EN PO and Cal command,
How large an SD card can I use in a FHV7?
Published January 31st, 2022 by Gareth Lyons
Answer: The FHV7 will recognise up to 32GB. Recommendation is to use SDHC.
Setting up Sensorless Vector Control for MX2s
Published February 1st, 2022 by Gareth Lyons
Introduction This guide explains the steps to set up Sensorless Vector Control. Sensorless Vector control is suitable for applications that require an improved relationship between output torque and rotation speed. It is designed to assist applications that require accurate torque control at specific speeds, such as driving a lift or a conveyor belt
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